Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of commercial oil filtration methods, has helped to significantly enhance the product quality of cold rolling sheets for its metal business client, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual flow expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic curler separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering efficiency was insufficient and important problems had been occurring with the quality of its finished merchandise.
An ECL is used within the metal business to help clear and strip the surface of the metal sheet of rolling mud through the use of an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleansing cold rolled steel than standard cleansing processes, the instability of the chemical compounds can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of protection within these circumstances, its effectiveness can be significantly lowered, leading to contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline solution was nonetheless closely saturated with mud particles and was suffering from an unstable PH degree that mixed have been resulting in significant rusting through the process leading to scratching of the final product.
Filtramag+ provides nice particle extraction efficiency within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator is not guaranteed to resolve the ferrous contamination problem. The efficiency of the filtration depends on the magnetic material sort, dimension of the magnet, magnetic energy and likewise the fluid move dynamics. A low energy magnet or minimal publicity to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to make use of the correct product for the process in query, however the greater stage of answer protection supplies additional benefits, including prolonging the lifespan of the pump in addition to a discount in associated prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination on this utility inside the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the nice mud particles that have been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not offering sufficient protection to the fluid on this utility, and it highlights the significance of selecting the correct methodology of magnetic safety. Due to the fine particles circulating throughout the alkaline answer, significant rusting was being created in the course of the ECL course of that was inflicting harm to the metal sheet. On demand , a extremely effective magnetic filtration system to our client as its capacity to remove even the best particles from fluids would significantly improve the issues that the business was dealing with. By installing the Filtramag+, our client was immediately supplied higher levels of safety in opposition to the injury that have been being caused by the contaminated answer. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see significant, optimistic outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective to be used with supplies which have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a results of the installation, the company is not suffering from broken completed components, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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