Celeros Flow Technology injects new life into forty yr outdated SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend production. The pump – a Mather & Platt BB5 – was more than 40 years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, high temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this venture, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there were considerations that the prevailing pump may not be in a position to deliver this requirement. Nozzle hundreds have been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing box and affected operational efficiency. There had additionally been no maintenance interventions for decades – but the pump had by no means really failed.
Confidential , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh circumstances and with no regular upkeep over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul might achieve the specified enchancment in efficiency, saving the client the fee and misplaced manufacturing time that might be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite factor analysis was undertaken to verify that the nozzle masses would withstand the specified temperature enhance. As a outcome, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are actually pleased with the result of the SAGD pump improve. It has not solely achieved the desired production enhance for the client, but also provided a more sustainable and cost-effective resolution than complete pump alternative. Using fashionable engineering and evaluation, we’ve been in a place to give the present pump a new lease of life and ensure it’ll proceed to perform well for so much of more years.”
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