SEEPEX 4.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the next era of pumps. The business leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce truthful for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once once more demonstrates its market leadership within the field of clever and revolutionary options.
The same applies to the opposite trade fair presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the one considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital products and services with ambition and fervour. The pump producer combines its digital options with the normal pump enterprise to offer its customers extra time for the essentials, scale back prices and simplify processes.
At the world fair for environmental applied sciences at the end of May, worldwide commerce guests will expertise the premiere of a totally automated answer with built-in Industry 4.0 options. Nest egg vary SCT AutoAdjust presents revolutionary improvements within the area of progressive cavity pumps. Wrenches etc. at the moment are a factor of the previous in phrases of upkeep. One click on from a remote location and the stator is back in high shape. The vary, which was developed on the basis of buyer requirements, makes upkeep work much easier and due to this fact helps to avoid wasting time and prices. Retensioning ensures constant pumping capability and high productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is elevated and upkeep times are reduced to a minimum – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally significantly decreased. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep could be easily carried out by one person. Suction or pressure traces now not have to be eliminated. With an integrated retensioning device, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate rate is reduced as a end result of wear and tear. The newest improvement, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, with out the need for any particular instruments. The new SCT AutoAdjust generation permits the stator to be retensioned both conveniently from the control room via analogue signal strains or digitally via numerous fieldbus techniques. Quick access on web site on the pump could be achieved via a management panel or through Bluetooth using an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, providers and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables focused evaluations and analyses that can be used for course of optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time data from the monitoring service present suggestions on wear and tear or indicate that spare elements are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and maintenance directions primarily based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic knowledge to enable predictive maintenance forecasting and identification of irregular situations. By combining different sensor knowledge, rules can be created to set off alarms. For instance, a decreased move rate at increased pump speed in comparison with the pump’s individual calibration curve would indicate pump wear. This signifies that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump information additionally enables SEEPEX to make extra accurate life cycle predictions for each pump kind based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system answer that mixes the benefits of two pump applied sciences to transport extremely dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal firms, this alternative to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes in the form of a bundle unit, which contains the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. Special may also be related to the Connected Services of SEEPEX as an enlargement.
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